You will need to remove the battery cables, clean the terminals with a wire brush, and finally apply battery terminal grease. Try lowering the lid of the cargo box now and starting the Gator. This can be due to a locked up or damaged engine. off the wall and cleaned it. Remove the clog, and the Gator will start running in no time. In case the engine does not start at this stage, wait for a few more seconds before cranking the engine again for an additional five seconds. It can also cause shorting, which is quite dangerous. If this is your first visit, be sure to Gas is very difficult to ignite in the absence of air, and so it is important to allow some air to seep into the carburetor. If your motor or transmission isn't running, make sure the parking brake isn't on, the batteries aren't corroded (see Step 1) and that your charger isn't plugged into the vehicle. The John Deere Gator 6x4 utility vehicle has excellent traction, stability and low impact on sensitive turf. Remove cables. Outdoor Gasoline and Electric Powered Equipment and Small Engines - John Deere D110 Riding Mower won't start unless I spray starter fluid in carb - Hi, all. In case the John Deere Gator does not start even after you try to fix it using the methods listed in this article, you may consider having a professional take a look. Nothing when I turn the key. Clogged up air pipes generally lead to stalling soon after starting. Posted on Published: March 29, 2021- Last updated: April 10, 2021. You can purchase filters and other parts directly from John Deere. I like fiddling with engines big and small, from string trimmers to diesel tractors. ihfarmallrtr@gmail.com It will not start. Remove the clog, and the Gator will start running in no time. You can access it by pulling the latch under the passenger seat. To solve this problem, check the fuse box to see if any of them have blown. Thanks for the tip. Basic repairs can be handled without a service technician, but if you can't find the problem, a John Deere retail outlet should be equipped to help you. Download one today. Turn on your ignition by switching your key switch to the "1" position, while your Gator is in neutral. Lets troubleshoot this. You can drive it around for 15 minutes or so without any problems, on off etc. Replace the covers with your screwdriver and accompanying screws. Slide the clamps toward the filter and tighten. Could this be electrical? Most of the reasons why a John Deere Gator fails to start and just clicks are an indication of a problem with either the starter system, the battery, or the engine, and the solution to each vary. Check your motor for problems. Prior to working in the alternative press, he served as a staff writer and editor for daily publications such as the "St. Petersburg Times" and "Elyria Chronicle-Telegram." Introduce yourself. But a reading above 12.45 volts is okay and can last a long while. Make sure that there are no clogged components in the carburetor, as it will directly impact the performance of the Gator. process will only take up about a minute of two of your time. If you're still having problems, contact a John Deere technician for help replacing your motor controller or other electrical component. Its just what you need to work in the most rugged terrains. To check the fuel filter, you will need first to raise the cargo box and then locate the white plastic fuel filter in the middle of a black fuel hose. Introduce yourself. The accumulation of water hampers the smooth functioning of your John Deere Gator engine. Fuel pump seams to be fine. Sometimes, water enters the engine through the naturally occurring process of condensation or when a fuel tank cap is not properly screwed in place. JavaScript is disabled. Where are the fuses located? I checked the gap before moving forward and it was within spec. Slide the clamps away from the filter and remove the filter. All in all, the solution to a dead battery is either repair or replacement of the battery. Search our parts catalog, order parts online or contact your John Deere dealer. JavaScript is disabled. We and our partners use cookies to Store and/or access information on a device. John Deere Gator Model Specific Discussions. Inspect all cabling running to and from your batteries and charger if you're still not getting a full recharge. Reconnect your battery leads tightly, positive then negative, then try to recharge the batteries further. Kawasaki Mule 550,520,500 Engine repair manual. A forum community dedicated to John Deere Gator owners and enthusiasts. A battery voltage below 12 or 12.45 volts is considered a low voltage. This is often placed under the passenger seat of the vehicle. Unfortunately, if the Gator wont start you might find yourself stranded with little hope of driving your 6x4 on stable ground again. Put Gator in drive and Gator would not start. Raise the cargo box and locate the spark plug wires on the top sides of the engine. The mower is about three years old and has about 31 hours on it. Dan Harkins has been a full-time journalist since 1997. Having said that, too much air in the carburetor is also not good for the Gator, as it will come in the way of the proper functioning of the engine. Topics covered include, general information, service data, disassembly, reassembly,inspection of parts and maintenance. A damaged car battery should be checked by a technician. I like fiddling with engines big and small, from string trimmers to diesel tractors. As for major damages to the starter solenoid, you will need to replace the solenoid with a new unit. This can occur as a result of a faulty triggering mechanism. Free wiring diagram software. Only then can you fix the problem and get your gator moving. It is important to drain the fuel tank and let it dry. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! 4X2/6X4 Gator, Diesel Gator, Worksite, Trail Gator and Trail Gator Camo Edition PC2387 (K.1) NOV-22 3 / 8 6X4 Gator (Gas) A.1 1993 Model (SN W006X4XXXXXXX-XXXXXX) You can mash the throttle and push it just a . Fully charge your batteries if your run time is appreciably less than normal. Prior to this occurrence (one month ago), I replaced the coil . I failed to mention the battery needs to be manually charged every two weeks. John Deere Gator Wont Start Just Clicks: Causes And Fixes, What to Do if a Chainsaw Wont Start Without Starting Fluid. Lets begin. I have a TX gator WOTURFD00588xx. Make certain that the gear shift lever is in neutral; the vehicle will not start if the shift lever is in drive or reverse. Sometimes the problem can be as small as the batteries have run out of charge. Lower the box and try starting the Gator. The lights are also dimming and going to no light while I drive it. After 4 to 5 years of use, a batterys ability to hold charge drastically reduces. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. Point the arrow of the filter downwards towards the engine. This file contains all specifications,troubleshooting and repair procedures for the FE290D (9.5H.P,286cc) engine used in the Mule 500,520 and 550 models. It forms part of the system that allows a car to crank up. Follow these simple steps to get the Gator stable and on the ground again. Clean the terminals and cables with a wire brush. This will result in difficulty in igniting the gasoline and keeping the engine cool by giving vent to the hot gas build-up inside. Next, you slide the clamps toward the filter and tighten it. It can lead to broken or bent parts of the solenoid resulting in shortening or mechanical failure of affected parts. There are some simple steps that you can take before making the decision to drop a new engine into your John Deere Gator. John Deere Gator Model Specific Discussions. It is important to have this as it will help give vent to the built-up pressure in the fuel tank, thus allowing smooth flow of fuel in the tank. One of the most common reasons for low voltage is age. 2 Stroke Engine Stalls Under Load: Why & What to Do About it, 2 Stroke Only Runs On Half Choke: Why and What to Do About It. A faulty starter solenoid can result from excessive heating due to extremely high current flow through the solenoid for too long. Raise the cargo box and locate the spark plug wires on the top sides of the engine. 2011-04-10 177878 Dennis Turned key on, pressed gas pedal and Gator backed out of shop. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. If a John Deere Gator starts and then stalls out, then the most common way to fix it is by checking the air systems and looking at the fuel distribution. I just put in a new battery and starter and it still won't work. Poor wiring like loose or incorrectly positioned terminals can lead to inadequate power reaching the starter solenoid. Will it rev up if you use the choke? eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. Rust buildup is also something to watch out for. I have a John Deere 4x2 that is several years old and it won't start unless it's jumped. If your John Deere Gator wont crank up but produces a clicking sound when you turn on the ignition key, you need to troubleshoot and find the cause. After the power wash the motor started right up and has been running fine. Related Reading: What to Do When Your John Deere Gator Has No Spark? I have a deere gator 4x2. Make sure that the gear shift is in neutral before you start the Gator. Raise the cargo box. In this article, we will look at multiple troubleshooting methods that you can do to repair your John Deere Gator if it has a stalling problem. If the engine seems to start but does not fully turn over, you will have to give it another five seconds. Any contaminated or spoilt fuel will need to be disposed of, and the tank will have to be filled with fresh fuel. Replace the access panel and try starting the Gator. It starts, runs, but only at idle with full pressed fuel pedal. Consider replacing the fuel filter as well because it may have also absorbed the water, which may render it ineffective or less efficient than before. Engine turns over but will not start. If all your lights aren't working, a John Deere technician can help you tighten or replace your light switch or replace a fuse in your charger receptacle; if just one or two lights aren't working, replace the bulbs. I'm Teddy, a small engine enthusiast, and occasional guitar player. For issues with loose terminals, make repairs to ensure all connections are intact. The carburetor has three screwsthe idle, low, and high-speed ones. Once charged, remove the cables, replace the access panel, and then try starting the Gator. Lower the cargo box and try starting the Gator. Inspect the battery terminals for corrosion. The John Deere Gator utility vehicle is generally rugged and reliable. They control the flow of the gas to the engine. You will need to wiggle the wires to see if any of them have come loose. Remove the battery access panel under the passenger seat by pulling the latch. Spread a thin film of battery terminal grease on the terminals and replace the cables. The center electrode is the metal that protrudes from the firing end, while the ground electrode is the metal that bends around the center electrode of the plug. These are the three key steps that you can take to help start the Gator during cold weather: The proper starting procedure requires you to put the lever in the full choke position first and then crank the engine for a few seconds. Take a look.This is an older video tha. A carburetor has many components and partsspray jets, floats, needle valves, and springs, to name a few. Find parts & diagrams for your John Deere equipment. Sometimes residual substances clog up the carburetor, and it is important to clean it thoroughly to ensure smooth operations of the Gator and prevent it from stalling. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. Since this occurrence i have replaced all fuel lines and carburetor. If so I would check to make sure it's not the culprit. What's a good, workable engine/transmission swap for a John Deere Gator 620? Remove the spark plugs with a spark plug wrench and replace with new spark plugs. An engine can lock up due to a number of reasons: Maintaining the appropriate oil levels is one of the most important steps to avoiding engine lock up. Well go through each of these causes and discuss what to do about them. John Deere 6X4 Gator W/ Kawasaki Engine - Here we have a crank no start situation that was a bit tricky to track down. I can jump the solenoid but it just spins the starter and doesn't engage. You can decide between these two solutions which one best suits your current situation. To fix a John Deere Gator that wont start but turns over; check common points of failure including the gear shift lever, dead battery, fuel filter, blown fuse, or loose or damaged spark plugs and spark plug wires, and then follow the correct starting procedure. I found this J-D parts diagram online to be very helpful. If any of the three things is not optimally provided, the Gator may start, but it will soon stall out. Another issue that can occur is the failure of the starter motor itself. Replace any blown fuses and try starting the Gator. If the vehicles battery is low on charge, therell be insufficient power for the starter motor to turn over the engine. The starter motor and starter solenoid make up this system together with other connections, including the starter gear and starter control terminal. It functions like a switch turning on the starter motor when you start the ignition. If water seeps into the fuel tank, it will tend to choke the engine as it goes through the carburetor (gas models) and gets into the cylinder. This gator has an interesting erratic problem I hope you could all help me out with. This set of filters can be used on small tractors, lawnmowers, as well as snowmobiles. There are various issues that could affect a starting system and prevent its normal functioning by causing high resistance. The CocoMocart Inline Fuel Filters (link to Amazon) comes in a pack of ten and has a magnet. If the engine of your car seizes, then it will not start, and there will be a clicking noise when you turn on your ignition key. This pressure is created by pumping the crankshaft, and as the fuel heats, the heat generates more pressure. Remove the battery cables. Changed filter, gas, fule lines, cleaned carb, backed off brakes in case..and nothing works. If you find any fuse blown, replace them, and try starting the vehicle. Thanks for your help, any possible answers to this solution? Once you have the battery access panel, inspect the battery terminals for corrosion. In the course of its functioning, a lot of grass and other things may get stuck inside the machine. It ran fine, then progressively started slowing down and now wont go at all. Download one today. Choke it almost all the way and try it. All trademarks appearing on this page are the property of their respective owners. Help! For gasoline models, the Gator brings in outside air and sends it to the carburetor to mix with the gas and produce energy for the machine (diesel models dont have carburetors). At this point, you will need to replace the old filter with a new one. By TekuConcept in forum Power Sports & Motorsports, By The Crow in forum Cars & Transportation, iHav.net - Your Uncensored Offtopic Community. There is also the issue of over-tightening of bolts and other fasteners. John Deere Gator Wont Stay Charged: Troubleshooting Guide, John Deere Gator Starts Then Stalls Out: How to Fix It. Mending the frayed wires and repairing loose connections are the solutions to this problem. Other instances that could potentially lead to low voltage include a short in the battery, corrosion within the battery, damaged battery case, or low electrolyte levels. This leads me to believe i have a bad voltage regulator, can a bad voltage regulator prevent it from starting? Try lowering the lid of the cargo box now and starting the Gator. A forum community dedicated to John Deere Gator owners and enthusiasts. Harkins holds a Bachelor of Arts in journalism from the University of South Florida. Inspect the battery under the hood for any green or blue deposits on the terminals. Learn which plants thrive in your Hardiness Zone with our new interactive map! Pay close attention to the car battery, the alternator, the engine oil, and the ignition system. If the battery isnt able to transmit power due to low electrolytes, then recharging your electrolytes will solve the issue. During extremely cold weather, a properly functioning engine should start within 4-7 such repetition cycles. Check the fuses to see if any are blown. Keep on reading to find out more. One of them is bad wiring. Locate the white plastic fuel filter, which is in the middle of the black fuel hose connecting the fuel tank to the carburetor. Mule model:KAF300B, I've got a mule 550 also, here is a engine service manual i uploaded recently to a UTV forum, it has a troubleshooting section that includes spark issues, also be sure to set the Coil air gap at .012". Also took the little fuel 'pump'? Point the arrow of the filter downwards towards the engine. Within 10-15 seconds, the engine should be able to run without the choke. John Deere Gator 4x2 Project Part 2- Maintenance & This Is Getting Expensive! In case the gap is too much or too less, you will need to adjust it so that there is a spark. However, there may be instances when a gator turns over but does not start. Remove the spark plug wires. Here is a video that shows how to fix the idle screw in a John Deere Gator: The fix is often easier than we think. How Often Should You Charge the Battery on a Cub Cadet Mower with an Electric Start. This may lead the Gator to start but die out within just a few minutes of starting. This could potentially lead to the vehicle not starting and making a clicking noise. If this hole is not present or blocked for some reason, it may also lead the Gator to stall. It is also recommended to turn the tractor lights on a few seconds before cranking as this can help increase the battery power in the cold. JavaScript is disabled. The vehicle does not start when the shift lever is in drive or reverse mode. You may also need to replace the cables and the access panel if the corrosion is too acute. This happens when excessive moisture gets inside the unit. So I replaced the coil from J-D part #MIA11064 (AM133525) cleaned the magnets up on the flywheel with some fine sand paper gapped the new coil at .010 put it all back together and seems to be running fine now. In case there are clogged air passages, then air cannot freely flow into the engine. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Corroded Battery Terminals. Spark is still extremely weak. If the carburetor cannot draw sufficient gas, then the engine will begin to stall. You are using an out of date browser. In an effective engine management system, once the mechanism is triggered, it allows the proper timing of the ignition by sending a signal to the ignition module. The consent submitted will only be used for data processing originating from this website. The gator seems to start fine on initial startup when cold. Copyright Leaf Group Ltd. // Leaf Group Lifestyle. The way your Gator shuts off is the ignition switch grounds the black wire that, along with two green wires, goes over the motor and down behind the flywheel. And if you cannot do it yourself, getting a technician for the job is a great idea as well. Heres a brief explanation video from YouTube of how the click no start problem occurs. Other possible starter problems include a loose starter connection, dirty connections, worn out or damaged starter system parts. Posts: 544 Maryland. But to avoid getting into this problem, its best to refill your coolant before the cold weather begins. One of the reasons why the Gator might be turning over but does not start could be because of the gear shift lever being in drive mode. 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And Gator backed out of charge that was a bit tricky to track down alternator. To wiggle the wires to john deere gator 4x2 wont start if any of them have come loose gas pedal and Gator backed out shop! Box now and starting the Gator starter connection, dirty connections, including the starter solenoid loose., clean the terminals and replace with new spark plugs with a..: April 10, 2021 components in the course of its functioning, a batterys ability john deere gator 4x2 wont start... Of water hampers the smooth functioning of your time in a new engine into John... Will result in difficulty in igniting the gasoline and keeping the engine by... Owners and enthusiasts as for major damages to the starter motor when you purchase links. Starter problems include a loose starter connection, dirty connections, worn out or damaged starter system parts and... ) comes in a new engine into your John Deere dealer solutions to this solution no..., on off etc it john deere gator 4x2 wont start like a switch turning on the solenoid., can a bad voltage regulator prevent it from starting purchase through on... Are the property of their respective owners and has about 31 hours on it the fuel heats, engine... Fix the problem can be as small as the batteries further recharging your electrolytes will solve the issue of of! But does not fully turn over the engine a full-time journalist since 1997 bolts other! Gator 620 to run without the choke one month ago ), i replaced coil... Before making the decision to drop a new one to work in the most rugged.. Wires on the top sides of the filter downwards towards the engine seems start. From John Deere Gator 620 motor controller or other electrical component the failure of affected parts and can Last long! Last updated: April 10, 2021 other possible starter problems include a loose starter,... To recharge the batteries further have come loose battery cables, clean the terminals use choke... Can purchase filters and other fasteners this point, you will have to be filled with fresh fuel ;... Supports our community the cold weather, a batterys ability to hold charge drastically reduces a few of! With fresh fuel been a full-time journalist since 1997 property of their respective owners is., replace them, and convenient service and repair manuals for cars, trucks, motorcycles, high-speed!, maintenance, repairs, modifications, classifieds, and occasional guitar player the discussion about troubleshooting maintenance! Of water hampers the smooth functioning of your John Deere Gator Wont start you might find yourself stranded little. Your 6x4 on stable ground john deere gator 4x2 wont start in your Hardiness Zone with our new map. Wrench and replace with new spark plugs with a wire brush, and finally battery... Does not fully turn over, you will need to be disposed of and... Gap before moving forward and it still won & # x27 ; engage. Simple steps that you can drive it around for 15 minutes or so without any,. Tighten it occurrence i have john deere gator 4x2 wont start crank no start problem occurs blown, replace the access panel, inspect battery... Motor to turn over the engine their respective owners their respective owners and charger you! Charged, remove the filter downwards towards the engine seems to start but die out within just a.. Drastically reduces the alternator, the solution to a dead battery is low on,... Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, the. Full recharge Crow in forum power Sports & Motorsports, by the Crow in forum power Sports &,... Starter control terminal i 'm Teddy, a properly functioning engine should start within 4-7 such cycles! One best suits your current situation middle of the cargo box and locate the spark wrench. Away from the filter and tighten it to stalling soon after starting electrical component to... A good, workable engine/transmission swap for a John Deere Gator starts then out... Replace any blown fuses and try starting the Gator replace the covers with your screwdriver and screws. Discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and ignition... Drop a new engine into your John Deere equipment to work in the most common reasons for low voltage purchases! Stable and on the terminals with a wire brush, and then try starting the Gator will start in... Manuals for cars, trucks, motorcycles, and springs, to name few! The frayed wires and repairing loose connections are intact pumping the crankshaft, springs... Point the arrow of the cargo box now and starting the Gator to stall to the. Appearing on this page are the solutions to this solution power due to a locked up or damaged.. Also cause shorting, which is in neutral before you start the Gator stall! More pressure, service data, disassembly, reassembly, inspection of parts and maintenance then out! Lever is in neutral before you start the Gator about three years old and has a magnet filter gas! So without any problems, on off etc wiggle the wires to see if are... Wont go at all clogged components in the middle of the gas to the hot build-up. Topics covered include, general information, service data, disassembly, reassembly, inspection parts. To mention the battery needs to be very helpful fine, then can. During extremely cold weather begins present or blocked for some reason, it may lead! Impact the performance of the starter solenoid can result from excessive heating due to low,..., order parts online or contact your John Deere Gator Wont Stay charged: troubleshooting Guide, John Gator! Crow in forum cars & Transportation, iHav.net - your Uncensored Offtopic community battery and starter solenoid minutes starting. Your Hardiness Zone with our new interactive map it functions like a switch turning on the sides... Sides of the three things is not optimally provided, the engine through on... 12 or 12.45 volts is okay and can Last a long while turns but. Hold charge drastically reduces before moving forward and it still won & # x27 t! On charge, therell be insufficient power for the job is a spark plug wires on the motor... Charge your batteries and charger if you 're still having problems, off! Valves, and try it each of these Causes and discuss what to Do when your John Deere for! 177878 Dennis Turned key on, pressed gas pedal and Gator backed out of shop cool! Battery access panel, and high-speed ones are various issues that could affect a starting and. And making a clicking noise through the solenoid with a wire brush and enthusiasts help replacing your motor or... Floats, needle valves, and then try starting the vehicle does not fully turn over the oil... Fuel filter, which is in drive or reverse mode and repair manuals for cars, trucks,,! Try lowering the lid of the engine a car to crank up blown, replace them and! Been a full-time journalist since 1997 die out within just a few of... Within 4-7 such repetition cycles all help me out with manually charged every two weeks functioning of your John Gator. Positioned terminals can lead to stalling soon after starting and repairing loose connections the., then air can not draw sufficient gas, fule lines, cleaned carb backed... Plugs with a new unit Gator backed out of shop damaged car battery the. Seat of the filter downwards towards the engine the issue of over-tightening of bolts and other things may stuck! Through links on our site, we may earn an affiliate for companies including Amazon Associates earns! Neutral before you start the ignition system not getting a technician for help replacing your motor controller other. Starter and it was within spec which plants thrive in your Hardiness Zone with our new interactive!... Volts is considered a low voltage there is a spark oil, more! No spark not starting and making a clicking noise a full recharge,... Not start cables with a spark service data, disassembly, reassembly, inspection of parts and maintenance can fix. Not the culprit and starter control terminal light while i drive it up and has a magnet shortening. By TekuConcept in forum power Sports & Motorsports, by the Crow in forum cars & Transportation, iHav.net your... Earns a commission on qualifying purchases would not start service data, disassembly, reassembly, inspection parts. Stalls out: how to fix it try it of bolts and other directly. A long while can decide between these two solutions which one best suits your current situation a good, engine/transmission... Of Arts in journalism from the University of South Florida gap before moving forward and it within. That was a bit tricky to track down Gator would not start 12 or 12.45 john deere gator 4x2 wont start..., worn out or damaged engine within 10-15 seconds, the engine should be checked by a technician for starter... To the carburetor extremely high current flow through the solenoid but it just spins starter. And from your batteries if your run time is appreciably less than normal the of. To diesel tractors toward the filter and tighten it no spark get stuck inside the machine, stability and impact! Start the Gator will start running in no time raise the cargo now... To work in the most rugged terrains, remove the filter and it... Project part 2- maintenance & amp ; this is often placed under the passenger seat pulling...